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CNC Tool Path Generation for Freeform Surface Machining Based on Preferred Feed Direction Field

Authors
  • Huo, Guanying1, 2
  • Jiang, Xin1, 3
  • Su, Cheng1
  • Lu, Zehong4
  • Sun, Yuwen5
  • Zheng, Zhiming1
  • Xue, Deyi2
  • 1 Beihang University, Key Laboratory of Mathematics, Informatics and Behavioral Semantics (LMIB), School of Mathematics and Systems Science, Beijing, 100191, China , Beijing (China)
  • 2 University of Calgary, Department of Mechanical and Manufacturing Engineering, Calgary, AB, T2N 1N4, Canada , Calgary (Canada)
  • 3 Beihang University, Beijing Advanced Innovation Center for Big Data and Brain Computing, Beijing, 100191, China , Beijing (China)
  • 4 Peking University, School of Mathematical Science, Beijing, 100871, China , Beijing (China)
  • 5 Dalian University of Technology, School of Mechanical Engineering, Dalian, 116024, China , Dalian (China)
Type
Published Article
Journal
International Journal of Precision Engineering and Manufacturing
Publisher
Korean Society for Precision Engineering
Publication Date
Apr 29, 2019
Volume
20
Issue
5
Pages
777–790
Identifiers
DOI: 10.1007/s12541-019-00084-2
Source
Springer Nature
Keywords
License
Yellow

Abstract

This paper presents a novel method to generate three-axis CNC tool paths for machining freeform surfaces based on a preferred feed direction field. This research was initiated from a fluid dynamics behavior that the energy loss can be reduced when the streamlines of fluid and the small grooves on a surface are in the same directions. In this research, the fluid streamlines above the surface are defined by a collection of vectors. These vectors are regularized into a grid of vectors, and these regularized vectors are further projected onto the tangent planes of a grid of points on the surface to create the preferred feed direction field. Based on the parametric model of the surface, the vectors on the tangent planes of the surface are mapped into vectors in the parametric domain. A scalar function is constructed such that the isolines of this scalar function and the preferred feed direction vectors in the parametric domain are in the same directions. A group of isolines of the scalar function are identified and these isolines are mapped back onto the 3-D surface as the created tool paths considering the tolerance requirement. The developed method has been applied to generate the tool paths for machining surfaces of a compressor blade.

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